On-Board Charger (OBC) Automatic Assembly and Testing Line

The On-Board Charger (OBC) is a critical component of electric vehicles, responsible for converting external AC power to DC power for charging the vehicle’s battery. The conversion process must meet strict efficiency and safety standards to ensure the charging process’s effectiveness and safety. OBCs feature intelligent control functions that automatically adjust the charging strategy based on the battery’s status and the charging environment, optimizing charging efficiency and extending battery life. Additionally, OBCs have the capability to communicate with the grid, supporting Vehicle-to-Grid (V2G) functionality. We offer diverse process solutions, including assembly and testing, tailored to different OBC power levels required by customers.

Key Processes

Vision-guided manual assembly
3D inspection
Hi-pot testing
Automatic dispensing (for heat dissipation, sealing, and fixing)
Screw assembly (manual and automatic)
EOL testing
Automatic soldering
Riveting and fixing
Airtightness testing

Product Features

Self-designed key processes ensure stable operation
Flexible and compatible system hardware configuration, allowing for quick upgrades of test hardware
Rich software drivers for the testing system, ensuring strong program versatility

Application Cases

You can access more information about testing equipment in our database.

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